These are templates Jim has used to guide cutting of wood for guitar backs;
there is one template for each body size. The wood is held to the
template with a vacuum; the black strips are
gaskets to seal the vacuum. The templates are oversized by 50 mil
to account for later trimming. Top and back cutting is now
accomplished with the laser cutter.
The back is braced with a center strip and
several cross braces. The metal plate seen here is a template
for routing the back center strip to length and for routing
clearance slots for the cross braces.
A back lying on the center strip routing template. The template
has curved ledges so the back fits precisely in place.
The router in action with the template. Here a clearance slot
is being routed.
A a detail of one of the slots in the routing template for
trimming the end of the center strip.
Jim devised this vacuum press for gluing back and top braces
in place. The white forms hold backs and braces in place
as the glue sets; they are made of UHMW polyethylene machined
with the Fadal. Besides the obvious slots around the edge
for holding the braces, these back forms are machined with
a 15 foot radius to keep the back properly curved. Just
visible above the upright forms is the aluminum frame holding
a thick rubber top that holds the braces against the back
when the vacuum is pulled.
A back with braces set in the fixture in the open vacuum press.
Here the press is closed and the vacuum pulled.
Backs with center strips and cross braces in place.
Tops get a similar treatment. Here you see vacuum press
forms for gluing braces on tops.
James A. Olson Guitars | 11840 Sunset Avenue | Circle Pines, MN 55014
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